India
Turnkey
Kalyani Steels Ltd
Turnkey project: steam distribution header, boiler, allied piping and thermal insulation.
Approx. order value₹205 Lacs
Industry
Built forsponge iron & steel.
WHRB parts · steam headers · chimneys · structures
In short
We build boilers, WHRB pressure parts, steam headers, chimneys and structures for sponge iron and steel plants, including a turnkey steam project for Kalyani Steels.
- ₹2 Cr+Sponge Iron orders listed
- 1Order delivered
- 2012Building since
What sponge iron plants need
Recover the heat, keep the kiln running.
Kiln and furnace gases carry energy and dust. Equipment has to handle both.
Waste-heat recovery
WHRB tubes, coils and headers built to IBR for kiln exhaust gases.
Hot, dusty gases
Chimneys and ducting that handle abrasive flue gas.
Heavy structures
Platforms and supports for kilns, coolers and conveyors.
Steam distribution
Headers, piping and insulation to move steam across the plant.
How we work
From survey to steam, one team.
The same five steps on every sponge iron job, with your shutdown dates set at the start.
- At your plantSurvey & measure
Site visit, inspection of existing equipment and the scope agreed with your team.
- Our officeDesign & approvals
Drawings, calculations and IBR / code approvals before any steel is cut.
- Pune worksFabricate & test
Built in our MIDC Bhosari and Chimbli works, then hydro-tested and inspected.
- At your plantErect & commission
Our own crews erect, test and commission, planned around your shutdown.
- After handoverSupport
Spares, inspections and repairs whenever the plant needs them.
For sponge iron plants
What we supply and execute.
Pressure parts and heavy steel for kiln, boiler and power sections, built in Pune.
Request a quote- Boiler pressure partsTubes, coils, headers and panels for WHRB boilers
- Turnkey boiler houseSteam header, boiler, piping and insulation
- Chimneys & ductingMS chimneys, flue ducting, ID fans and scrubbers
- Structural fabricationPlatforms, pipe racks, sheds and equipment structures
- Steam & process pipingIBR steam piping, utility and process lines
- Hot & cold insulationInsulation for boilers, steam lines, tanks and chilled lines
Proven in sponge iron plants
Steel-plant work we’ve delivered.
IndiaListed sponge iron order value: ₹205 Lacs · approx. values as published
All 28 projectsSponge Iron enquiry
Tell us about your plant.
Share what you need and your timeline. We'll reply with a scope, schedule and budgetary offer.
Helps us quote faster
- Plant name & what it produces
- Boiler make, capacity (TPH) & pressure
- Equipment or scope needed
- Shutdown window or target date
Explore more
Products & services for sponge iron plants.
FAQ
Sponge Iron: your questions answered.
Yes. We manufacture tubes, coils, headers and panels to IBR for waste-heat-recovery boilers.
Yes. For Kalyani Steels we delivered a turnkey project covering the steam distribution header, boiler, allied piping and thermal insulation.
Yes. We design, fabricate and erect MS chimneys and ducting for flue gases.
Yes. We fabricate at our Pune works and erect at site across India, and we have delivered projects in Ethiopia and Qatar as well.
Your plant location, the equipment or scope required, capacity and working pressure, drawings or photos if available, and your target date. Send them by email to sterlingboiler@gmail.com or call +91-968-901-1211.