Boiler pressureparts

Manufacturers & suppliers in Pune, India

In short

Boiler pressure parts are the pressurised components inside a boiler: superheater coils, economizers, headers, waterwall panels, steam drums and coils. Sterling Engineers manufactures them to IBR 1950 & ASME standards using approved materials, with hydro, RT/UT testing and third-party / IBR certification for safe high-temperature, high-pressure service.

Boiler pressure parts headers fabricated by Sterling Engineers & Boilers
Boiler headers · our Pune works
IBR 1950 & ASME Hydro & RT/UT tested
CodesIBR 1950 · ASME Section I
MaterialsSA 210 Gr A1 · SA 213 T11/T22 · SA 106 Gr B · IS 2002/2003 plate
TestingHydro test · RT / UT · third-party & IBR certification
ScopeManufacture, supply & erection

What we manufacture

Manufacture, supply & erection of boiler pressure parts

For new industrial boilers and for retubing, rehabilitation and fuel-conversion jobs, fabricated in our Pune works and erected by our own crews.

  • Water walls
  • Economizers
  • Superheaters
  • Reheaters
  • Steam / mud drums
  • Blow-down tanks
  • Condensers
  • HP / LP heaters
  • Headers
  • Finned-tube boiler modules
  • Critical piping
  • Steam piping

Our range

Six component lines, one shop

Scroll or selectTap a component to see what it does and how we build it.

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Boiler Bank Tubes manufactured by Sterling Engineers & Boilers
Boiler Bank Tubes

Boiler Bank Tubes

Bank tubes carry water and steam between the drums and do much of a boiler's convective heat exchange. We bend, swage and fit them to drawing, so heat transfer stays efficient and the boiler runs reliably.

  • Bent & swaged to drawing
  • IBR-approved tube material
  • Hydro-tested
Boiler Headers manufactured by Sterling Engineers & Boilers
Boiler Headers

Boiler Headers

Headers collect and distribute water and steam across tube banks and panels. Ours are fabricated for high pressure and temperature, with stub-ends set out precisely for clean site fit-up.

  • Precision stub set-out
  • Full-penetration welds, NDT
  • Built for high pressure
Boiler Water Wall Panels manufactured by Sterling Engineers & Boilers
Boiler Water Wall Panels

Boiler Water Wall Panels

Water wall (membrane) panels line the furnace, keeping water circulating and absorbing radiant heat. We fabricate panels to drawing for new boilers and for retubing and rehabilitation jobs.

  • Membrane / tangent panels
  • For new builds & retubing
  • Dimensionally checked
Economiser & Superheater Coils manufactured by Sterling Engineers & Boilers
Economiser & Superheater Coils

Economiser & Superheater Coils

Economiser coils preheat feed water with flue-gas heat; superheater coils raise steam temperature. Both improve boiler efficiency and are built to take high temperature and pressure.

  • CNC tube bending
  • Coil assemblies to drawing
  • Higher boiler efficiency
Superheaters manufactured by Sterling Engineers & Boilers
Superheaters

Superheaters

Superheaters raise steam temperature above saturation to increase its energy content and protect turbines and process equipment. We supply complete superheater assemblies for industrial boilers.

  • Alloy tubes (e.g. SA 213 T11/T22)
  • Complete assemblies
  • Tested before dispatch
Pressure Reducing & De-Superheating (PRDS) manufactured by Sterling Engineers & Boilers
Pressure Reducing & De-Superheating (PRDS)

Pressure Reducing & De-Superheating (PRDS)

A PRDS station reduces and controls steam pressure and temperature to what your process needs, keeping operation safe and stable even when demand fluctuates.

  • Pressure & temperature control
  • Skid-mounted stations
  • For process steam users

How it's made

From drawing to erected pressure part

  1. 01

    Design & drawings

    Pressure-part design, GA drawings and IBR documentation.

  2. 02

    Approved materials

    IBR/ASME-approved tubes and plate with material test certificates.

  3. 03

    Bending & welding

    CNC tube bending, swaging and IBR-qualified welding in our shop.

  4. 04

    NDT & hydro test

    RT / UT / DP and hydro testing up to 250 kg/cm², with stress relieving.

  5. 05

    Dispatch & erection

    Inspected, dispatched by road and erected by our own site crews.

Product enquiry

Get a quote for boiler pressure parts

Tell us what you need. An engineer will reply with a technical offer and budgetary price.

Mention in your message

  • Drawings or the old part's details
  • Boiler make, capacity (TPH) & fuel
  • Working pressure & temperature
  • Quantity & required delivery date

FAQ

Boiler pressure parts: common questions

Boiler pressure parts are the pressurised components that carry water or steam inside a boiler: superheater coils, economizer coils, waterwall panels, headers, steam drums and coils. They are manufactured to IBR and ASME codes to withstand high temperature and pressure.

Yes. Our pressure parts are manufactured and inspected to IBR 1950 and ASME Section I standards using approved materials, with hydro testing, RT/UT and third-party / IBR certification.

We use IBR/ASME-approved materials such as SA 210 Gr A1, SA 213 T11/T22 and SA 106 Gr B, along with IS 2002/2003 boiler-quality plate, selected for high-temperature, high-pressure boiler service.

We manufacture superheater coils, economizer coils, waterwall panels, headers, steam drums and soot blowers, fabricated and tested to IBR 1950 and ASME Section I for industrial boilers.