Turnkey projectservices

Design to commissioning, under one contract · Pune, India

In short

Since 1995 the group has delivered turnkey projects for industries across India and abroad: designing, manufacturing, fabricating, erecting and commissioning boilers, piping, structures, ducting, chimneys, vessels and tanks, so you deal with one accountable contractor.

  • 1995Group delivering projects since
  • 6Turnkey orders listed
  • ₹1,377.7 LacsListed turnkey value

What we deliver

Every system your plant needs, built and handed over running

Machinery, piping, boilers, structures, ducting and chimneys for utility, process and safety systems, for all industries.

Boilers & steam piping
Utility, oil & gas process lines
Air & chilled water lines
Fire hydrant systems
Chimneys & ducting
Heavy structures
Pressure vessels
Storage & FO tanks
Machinery installation

How a turnkey project runs

Five stages, one contractor

From the first drawing to a running plant, every stage is handled by our own team.

  1. Design & engineering: Sterling turnkey project stage
    Design & engineering
    Stage 01

    Design & engineering

    We engineer the complete system: boiler house layout, steam distribution header, piping routes, structures and chimney, with GA drawings and statutory (IBR) documentation.

    • Layout & GA drawings
    • IBR documentation
    • Interfaces planned together
  2. Manufacturing: Sterling turnkey project stage
    Manufacturing
    Stage 02

    Manufacturing

    Pressure parts, vessels, tanks, headers and chimney sections are manufactured in our Pune works from approved materials, so quality and schedule stay under one roof.

    • In-house shop fabrication
    • Approved materials & MTCs
    • Hydro & NDT before dispatch
  3. Fabrication & dispatch: Sterling turnkey project stage
    Fabrication & dispatch
    Stage 03

    Fabrication & dispatch

    Structures, ducting and piping spools are fabricated, painted and dispatched in erection sequence, with over-dimensional loads planned by road.

    • Structures, ducting & spools
    • Painted & match-marked
    • Dispatched in erection order
  4. Erection at site: Sterling turnkey project stage
    Erection at site
    Stage 04

    Erection at site

    Our own crews (riggers, IBR welders, fitters and site engineers) erect the boiler, piping, structures and chimney, with safety officers on site.

    • Own crews, not subcontracted
    • Safety officers on site
    • Civil work coordinated
  5. Testing & commissioning: Sterling turnkey project stage
    Testing & commissioning
    Stage 05

    Testing & commissioning

    Hydro tests, insulation, trial runs and commissioning, followed by handover of a working system with complete inspection records.

    • Hydro & performance trials
    • Thermal insulation
    • Handover with records
Handover: a running systemwith complete inspection & test records
Discuss your project

Why turnkey

One contractor vs. separate vendors

Sterling turnkeySeparate vendors
Points of contactOne project manager3–6 separate vendors
Interfaces (boiler ↔ piping ↔ chimney)Planned together at design stageClashes found at site
ScheduleOne integrated planDelays cascade between vendors
Responsibility for performanceSingle-point, end to endEach vendor blames the next
Documentation & handoverOne complete record setCollected from many parties

Proven on site

Turnkey projects we've delivered

All 28 projects
  1. Jolly Board Ltd

    Complete boiler, steam distribution header, chimney, allied piping and thermal insulation.

    ₹385 Lacs
  2. Maharashtra Distilleries Ltd

    Chimney, boiler, ducting, FO storage tanks, structure and civil work.

    ₹298 Lacs
  3. Kalyani Steels Ltd

    Steam distribution header, boiler, allied piping and thermal insulation.

    ₹205 Lacs
  4. Pashim Chemicals Ltd

    Chimney, boiler, ducting, FO storage tanks, structure and civil work.

    ₹205 Lacs
  5. Oceanic Distilleries Ltd

    Chimney, boiler, ducting, FO storage tanks, structure and civil work.

    ₹185 Lacs
  6. Foods and Inns Limited

    Turnkey fire hydrant & smoke detection system.

    ₹99.7 Lacs

Listed turnkey order value: ₹1,377.7 Lacs · approx. values as published

Project enquiry

Tell us about your turnkey project

Share the scope and an engineer will reply with a technical proposal and budgetary estimate.

Helps us plan faster

  • Systems in scope (boiler, piping, chimney…)
  • Steam demand (TPH), pressure & fuel
  • Plant location & site status
  • Target start & completion dates

FAQ

Turnkey projects: your questions answered

What's included, where we work and how to get a quote.

We take a project from design through manufacturing, fabrication, erection and commissioning, covering machinery, piping, boilers, structures, ducting and chimneys under one contract.

Utility and oil & gas process lines, air and chilled water lines, boiler and steam piping, fire hydrant systems, heavy structures, pressure vessels, tanks and chimneys.

Yes. We execute turnkey projects for industries all over India and abroad, with fabrication done at our Pune workshops.

A single contractor is responsible for design, fabrication, erection and commissioning, so interfaces between boilers, piping, vessels and structures are planned together and handover is simpler.

Call or WhatsApp +91-968-901-1211, or email sterlingboiler@gmail.com with your requirement, and our team will get back to you with a quotation.