Industry
Pressure parts · retubing · bagasse conversion · cogen
We manufacture boiler pressure parts and carry out retubing, rehabilitation and coal-to-bagasse conversion for sugar mills and their cogen plants, planned to finish inside your off-season, in India and abroad.
What sugar mills need
Sugar-mill boilers work hard for one season and get one window for repairs. Everything we do is planned around that.
Mill boilers burn bagasse, so tubes, grates and furnace walls face erosion and high ash. Pressure parts must be built for that duty.
A boiler stoppage during crushing stops the mill. Parts have to be right the first time and erected fast.
Retubing, rehabilitation and modifications must be finished in the off-season, before the next crushing begins.
Many mills run cogen plants and ethanol units, so high-pressure boilers, preheaters and interface piping matter as much as cane crushing.
Off-season planner
Indicative calendar for a typical Maharashtra mill. Your season dates may differ, and we plan to them.
Thickness survey and inspection after the season ends; decide what to replace.
Finalise scope, drawings and IBR approvals; order materials.
Tubes, panels, coils and headers fabricated and hydro-tested in our Pune works.
Dismantling, retubing / erection at site, hydro test and trials.
Boiler back on line for the new crushing season.
For sugar & cogen plants
From a single set of bank tubes to a complete boiler house, all fabricated in our Pune works and erected by our own crews.
Request a quoteProven in the sugar sector
Record 3 months56 TPH WIL boiler rehabilitation with all pressure parts, ID fan, wet scrubber and fly-ash arrestor, completed in a record 3 months.
Rehabilitation of a 65 TPH Zurn boiler: manufacture, supply, erection & commissioning of all boiler pressure parts.
Complete modification of an 80 TPH boiler from coal-fired to bagasse-fired.
Interface piping for 2 nos 2500 TCD plants.
Dismantling, erection, testing, commissioning & performance trials for partial retubing of an HMC-make 80 TPH bagasse-fired boiler.
Supply, erection, commissioning & final air test of all preheater tubes of a 110 TPH boiler in a cogen plant.
Manufacture & supply of new front wall tubes, refractory, tools & tackles and spares for partial retubing of an HMC-make 80 TPH bagasse-fired boiler.
Supply, fabrication & erection of swaged-end boiler bank tubes, refitting of drum internals and testing of feed line & other piping.
Listed sugar-sector order value: ₹2,958.76 Lacs · approx. values as published
Sugar mill enquiry
Tell us about your boiler and your off-season dates. We'll reply with a scope, schedule and budgetary offer.
Helps us plan faster
Explore more
FAQ
Conversion, off-season timing, cogen parts and getting a quote.
Yes. We completely modified an 80 TPH boiler at Jailaxmi Sugar Company from coal-fired to bagasse-fired, covering design, manufacture and erection.
That is how we plan sugar-mill jobs. For Methara Sugar Factory in Ethiopia we rehabilitated a 56 TPH boiler, including pressure parts, ID fan, wet scrubber and fly-ash arrestor, in a record 3 months.
Yes. We have executed boiler rehabilitation and retubing for Finchaa, Methara and Arjo sugar factories in Ethiopia, with fabrication done at our Pune works.
Yes. For example, we supplied and erected all preheater tubes of a 110 TPH boiler in a cogen plant in Bihar, and bank tubes with drum internals for HPCL Biofuels.
Boiler make and capacity (TPH), working pressure, the parts or scope required, drawings if available, and your off-season dates. Share them on WhatsApp +91-968-901-1211 or by email.
